High Capacity SAM10 SK Screw Element for Twin Screw Extruder in Plastics Processing
Product Description
One of the key features of the SK Screw Element is its high wear-resistance. This is due to the use of high-quality materials in its construction, which ensures that it can withstand the rigors of heavy use without succumbing to wear and tear. This makes it an ideal choice for applications where durability is paramount.
The SK Screw Element also comes with a surface treatment that can be customized to meet the specific needs of your application. You can choose between polishing or sandblasting to achieve the desired finish. This ensures that the product not only performs well but also looks great while doing so. The screw diameter of the SK Screw Element is also highly customizable, with sizes ranging from 10mm to 300mm. This means that you can choose the perfect size to suit your needs, ensuring that you get the best possible performance from your equipment.
Specification
| Screw Diameter | 55 mm |  |
| Screw Design | SK Screw Element |
| Hardness | 58-60HRC |
| Brand Name | Nanxiang |
| Surface Treatment | Polishing/Sand Blasting |
| Materials | SAM10/SAM39/WR5/WR14/W6Mo5Cr4V2 |
| Place of Origin | Sichuan , China |
| Warranty | 1 Years |
| Screw Range | Φ 15.6 - Φ 430mm |
Extruder Screw Materials
1. For wear application:
Tool Steel : W6Mo5Cr4V2;
PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V
2. For corrosion application:
Nitrided Steel: 38CrMoAI;
PM-HIP material : SAM26 SAM39 CPM10V CPM9V
3. For wear and corrosion application:
PM-HIP material:SAM26 SAM39 CPM10V CPM9V
4. Other Materials:
Stainless Steel: 316L, C276, SX737 etc.
Screw elements include
Single flight, twin flight and tri-lobe elements
Kneading blocks and single
mixing paddles or discs
High volume intake elements
Conveying elements
Compression elements
Reverse elements
Flow splitting elements to mix different viscosities
Transition elements from single flight to twin flight
Support twin-screw extruder brand
| W&P: ZSK-MC | Berstorff: ZE |
| Leistritz: ZSE-MICRO | Theysohn: TSK |
| Maris:TM-W | APV: MP65 |
| JSW: TEX | SM: TEK-HS |
| Feddem: FED-MTS | Fessia Macross: NRII |
| TOSHIBA: TEM | USEON: TDS |
| Labtech: LTE | SHIZHOU: MTE |
Quality Control
1). Materials control: All the materials are purchased from the domestic brands or European twin-screw specialty materials suppliers, which tested by elemental analysis and metallurgical inspections to ensure the quality.
2). The internal splines are checked by the spline plug to ensure interchangeability of the elements
3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements
4). Adopt the European high-speed steel powder processing technology, and do the treatment according to the strict heat treatment 4. process to ensure the wear and corrosion performance same as the foreign brands.
5). Professional technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.
6). There are various prepared technical information and the fixtures for the various brands extruders to ensure the timely lead time. The common components have a lot of stock, even the new one, it can be delivered within 45days.
7). The modern management system can ensure the products 100% qualified and tracked.
Tool Steel
| W6Mo5Cr4V2 Chemical Composition |
| | C | SI | Mn | P | S | Cr | Mo | V | W | Cu | Ni |
| W-% | 0.88 | 0.35 | 0.3 | 0.023 | 0.003 | 4.03 | 4.81 | 1.86 | 5.95 | 0.12 | 0.24 |
Product accuracy
There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.
Production Process
 | NO.1 Workblank Select high-quality raw materials |
| NO.2 Piecewise
According to the drawing section length
|  |
 | NO.3 Hit bottom hole
Rough machining the bottom hole,and then pull spline
|
| NO.4 Machining thread
Professional high-end processing equipment,rough machining threads
|  |
 | NO.5 Finish machining thread |
| NO.6 Threading grinding
Further control of tolerance
Length:-0.01mm-+0.01mm
OD:-0.03mm-0mm
Transition arc:-0.02mm-+0.02mm
|  |
Packing and Delivery
Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.
Delivery Details: 20-60 days after order.
FAQ
Q: Are you a trading company or a manufacturer?
A: We are a manufacturer.
Q: Where is your factory located? How can I visit there?
A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.
Q: How long will your product last?
A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.
Q: Are your quotations all FOB?
A: Yes, all our quotations are FOB (Free on Board).
